@air
2025-04-25

Does the compressed air machine require a separate design room?

Whether a compressed air machine needs to be designed separately for a room needs to be comprehensively judged based on factors such as equipment type, factory size, safety requirements and environmental control. The following analysis is based on necessity, advantages and suggestions for different scenarios:

1. The necessity of designing the room separately

  1. noise control
    The compressed air machine produces significant noise (usually 75-95 decibels) when running, and long-term exposure may damage hearing. A separate machine room can reduce the impact of noise on the production area through soundproof walls and sound-absorbing materials.

  2. temperature management
    The operating temperature of the compressor is relatively high, and the independent machine room is convenient for installing cooling systems (such as vents and cooling fans) to prevent the equipment from overheating and prevent heat from affecting other areas.

  3. Oil pollution and exhaust treatment
    Some compressors may generate oil mist or exhaust gas, and independent machine rooms can centrally handle oil pollution emissions (such as installing oil mist separators) and exhaust gas emission systems, which comply with environmental protection regulations.

  4. security isolation
    High-pressure gas equipment poses a risk of leakage. An independent machine room can limit personnel contact, reduce safety hazards, and facilitate the installation of emergency ventilation and fire prevention systems.

  5. equipment maintenance
    The independent space facilitates centralized maintenance and replacement of parts by technicians, reducing interference with the production process.

2. Design suggestions for different scenarios

  1. Small factory/low power compressor
    • If space is limited, the compressor can be placed in the corner of the production area, but measures such as sound insulation covers and shock absorbers need to be taken, and surrounding channels should be kept clear for heat dissipation and maintenance.
    • Example: Small piston compressors with power ≤10kW can be placed in a dedicated isolation area in the workshop.
  2. Medium-sized factory/multiple compressors in parallel
    • It is recommended to have a separate computer room, centrally manage multiple devices, optimize spatial layout (such as layered installation, centralized pipeline routing), and improve operating efficiency.
    • Example: For a screw compressor unit with a power of 10-100kW, an independent machine room needs to be equipped with a cooling system and monitoring equipment.
  3. Large factories/special environmental needs
    • Independent computer rooms must be set up to meet explosion-proof, constant temperature and humidity requirements (such as chemical and electronics industries), and expandability must be considered to adapt to future equipment upgrades.
    • Example: Oil-free air compressors require an independent machine room to control air cleanliness to avoid lubricating oil polluting terminal air equipment.

3. Design specification reference

  1. area requirements
    • A single compressor needs to reserve space of 1.5 – 2 times the equipment floor area, and multiple equipment requires additional maintenance channels (usually ≥ 1.2 meters).
  2. ventilation standard
    • The intake and exhaust ports need to be independently designed. The intake port is far away from pollution sources, and the exhaust port is higher than the surrounding buildings or equipped with silencers.
  3. security compliance
    • Comply with GB/T 3811 – 2008 “Crane Design Code” and other standards, equipped with emergency stop buttons and explosion-proof lamps (if applicable).

IV. Conclusion

  • Recommend designing rooms separately: Suitable for scenarios with power>10kW, long-term continuous operation, noise/temperature sensitive or explosion-proof requirements.
  • Can be integrated into production areas: It is only suitable for small, low-power compressors with short running times, and requires noise reduction and isolation measures.
  • Final decision recommendations: In conjunction with equipment specifications, local regulations and occupational safety assessment, priority should be given to consulting professional engineers for site planning.
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