Is the screw air compressor always working?

Screw air compressor does not have to work all the time, but runs and shuts down according to actual needs. The following is a detailed explanation of the working state of the screw air compressor:

Working principle and characteristics

Screw air compressor is a volume compressor. The working volume composed of a pair of rotors placed parallel to each other and meshed with each other and a casing containing the pair of rotors is gradually reduced, so as to achieve the purpose of gas compression. It has the following characteristics:

Automatic adjustment: Screw air compressors are usually equipped with pressure control systems that can be automatically loaded and unloaded according to the set pressure value. When the system pressure is lower than the set value, the air compressor will automatically load and run, generating compressed air; when the system pressure reaches or exceeds the set value, the air compressor will automatically unload and run, reducing energy consumption and wear.
Frequency conversion technology: Some screw air compressors use frequency conversion technology, which can automatically adjust the motor speed according to the actual gas volume, thereby accurately controlling the output and pressure of compressed air and achieving energy-saving operation.

Working mode

Continuous operation: In some applications where compressed air demands are continuous and stable, the screw air compressor may need to operate continuously. However, this does not mean that the air compressor is always in full load operation state, but is automatically adjusted according to the system pressure.
Intermittent Operation: In most applications, screw air compressors operate intermittently. When the system pressure reaches the set value, the air compressor will automatically unload and run or shut down, and wait for the system pressure to drop before reloading and running.

Maintenance and Life

Maintenance and Maintenance: The screw air compressor needs regular maintenance, including replacing lubricant, cleaning the radiator, checking electrical connections, etc., to ensure the normal operation of the equipment and extend the service life.
Service life: The service life of a screw air compressor depends on a variety of factors, including equipment quality, service conditions, maintenance, etc. Rational use and maintenance can significantly improve the service life of the equipment.

Precautions

Avoid overload operation: The screw air compressor has certain load restrictions during design. Long-term overload operation will cause the equipment to overheat, wear and even damage.
regular shutdown inspection: Even if the air compressor is in an automatic loading and unloading state, it should be periodically shut down to check the operating status and performance of the equipment, and discover and deal with potential problems in a timely manner.

In general, the screw air compressor does not have to work all the time, but runs and shuts down according to actual needs. Through reasonable use and maintenance, the normal operation of the equipment can be ensured and the service life will be extended.

Does the air compressor need to be maintained with oil

Whether an air compressor requires oil maintenance mainly depends on its type and working principle. The following are the oil use and maintenance requirements for different air compressor types: 1. Oil injection screw air compressor: Oil must be used to maintain the oil effect: used for cooling, lubrication,…

Does the air compressor need maintenance even after being on standby for a year?

Long-term standby of air compressors requires preventive maintenance to avoid risks, and the maintenance cost is only 1/3 of that of fault repair. It is recommended to refer to the equipment manual to develop a personalized maintenance plan, or contact the manufacturer for professional evaluation.

Does the air compressor need to calculate the air consumption after calculating the electricity consumption?

After calculating the electricity consumption of the air compressor, it is still necessary to calculate the air consumption. The two are key parameters for evaluating the efficiency and operating costs of the air compressor. The specific relationship is as follows: 1. The core correlation between electricity consumption and air consumption: Reflecting the total operation of the air compressor.

Does compressed air piping need insulation?

Whether compressed air pipes need insulation needs to be comprehensively analyzed based on specific working conditions. The following provides decision-making basis from key dimensions: 1. Core judgment conditions The temperature difference and dew point control must be insulation: When the ambient temperature is lower than the compressed air dew point temperature…

There is no water in the air compressor to drain

When water cannot be discharged from the air compressor, the possible reasons and solutions are as follows: Possible causes The humidity in the air is too high: The air always contains a certain amount of moisture, that is, humidity. When the air is compressed, these moisture will reach a supersaturation state and precipitate into liquid. […]