How long does the air compressor usually work?
The continuous working time of the air compressor depends on many factors, including the type of air compressor, the working environment, the load situation, and the maintenance status. The following is a detailed analysis of the continuous working time of the air compressor:
type and continuous working time of 1. air compressor
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screw air compressor:
- theoretically the screw air compressor is designed to operate continuously for 24 hours. When the air pressure is not enough, the screw air compressor will automatically load; when the air pressure is sufficient, it will automatically unload; the no-load time exceeds the rated time, it will automatically stop, so as to achieve 24 hours unattended.
- Practical recommendations although the screw air compressor can theoretically run continuously for a long time, in actual use, in order to ensure the stability of the equipment and extend the service life, it is not recommended to run continuously for more than 8 to 10 hours. It is recommended to arrange the operation and downtime reasonably according to the production demand and equipment performance.
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Piston air compressor:
- the continuous working time of the piston air compressor is relatively short, because its structure and working principle determine that it is not suitable for long-term continuous operation. The minor repair cycle of the piston air compressor is generally 200 to 500 hours, which also reflects the limitation of its continuous operation capacity to a certain extent.
Influence of 2. working environment and load on working duration
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working environment:
- environmental factors such as temperature and humidity will affect the operating efficiency and service life of the air compressor. For example, too high a temperature will make the machine run more laborious, thereby shortening the operating time. Therefore, in the hot summer or high temperature environment, special attention should be paid to the heat dissipation and cooling of the air compressor.
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Load condition:
- the load of the air compressor will also affect its continuous working time. If the air compressor is in a high-load operation state for a long time, it will accelerate the wear and aging of the equipment, thereby shortening the service life. Therefore, in the production process, the air compressor should be avoided for a long time and high load operation.
Effect of 3. maintenance on continuous working hours
regular maintenance is an important guarantee for the stable operation of the air compressor and the extension of its service life. For screw air compressor, it is recommended to check every 2000 hours or 6 months, including checking all pipelines, replacing lubricating oil, cleaning grease, etc. At the same time, the air filter element and oil filter element need to be replaced every 3000 hours or one year of operation. These maintenance measures can ensure that the air compressor is always in the best condition, thereby extending its continuous working time.
4. Summary
the continuous working time of the air compressor is not fixed, but depends on the comprehensive influence of many factors. In actual use, the operation and downtime should be reasonably arranged according to the type of air compressor, working environment, load conditions and other factors, and regular maintenance should be carried out. Generally speaking, it is not recommended that the air compressor run continuously for more than 8 to 10 hours to ensure the stability of the equipment and extend the service life. If it is necessary to run continuously for a long time, it is recommended to equip a standby air compressor so that the running air compressor can rest properly.
