@air
2025-03-18

The difference between oil-free screw air compressor and oil injection screw

The core difference between oil-free screw air compressor and oil injection screw air compressor

contrast dimension oil-free screw air compressor oil-injected screw air compressor
lubrication method no need for lubricating oil, relying on self-lubricating materials (such as ceramic bearings) or water lubrication technology direct injection of lubricating oil during compression for lubrication, cooling and sealing
air quality compressed gas is clean and oil-free, according to ISO 8573-1 Class 0 compressed gas contains trace oil, need to match the oil-water separator and precision filter
applicable Scenarios medical respiratory equipment, electronic manufacturing, food processing and other areas with strict air quality requirements general industrial scenarios (such as manufacturing, construction, mining, etc.), insensitive to oil
maintenance costs high initial investment, maintenance needs to pay attention to self-lubricating material wear or water mist treatment the initial cost is low, the lubricating oil and oil filter need to be replaced regularly, and there is a need for oil pollution treatment.
Energy Efficiency and Life because oil-free lubrication may increase friction, the cooling system needs to be optimized; life is limited by material wear resistance oil lubrication reduces friction and is more energy efficient; bearing life is usually longer
environmental protection no oil emissions, but need to pay attention to the environmental impact of cooling water or self-lubricating materials waste oil needs to be disposed of, and there is risk of oil pollution leakage.

Summary of key differences

  1. essential difference:
    • oil-free air compressor: Completely eliminate the risk of oil contamination by replacing oil lubrication with material or water lubrication.
    • Fuel injection air compressor: Relying on oil lubrication to improve efficiency, oil removal equipment is required.
  2. Selection of core logic:
    • select oil-free air compressor: When the compressed gas directly contacts the product, the human body or precision instruments (such as ventilator gas supply, chip packaging).
    • Selection of oil injection air compressor: The pursuit of cost-effective in general industrial scenarios, and oil pollution can be controlled by post-processing (such as pneumatic tool drive).
  3. Technology Trends:
    • oil-free technology water lubricated, ceramic coating direction to improve durability.
    • Oil injection machine through frequency conversion control, oil mist recovery technology to reduce energy consumption and pollution.

According to the industry cleanliness needs and environmental standards, the right choice can balance efficiency, cost and compliance.

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